Last edited by ww2archive
March 29, 2016 | History
TM 5-1168 Maintenance Manual and Parts Manual, Crane, Crawler-Mounted, Model 304 1943-12-08
Previews available in: English
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Book Details
Table of Contents
INDEX OPERATION SECTION
Accessory Manufacturers 11
Adjustments, Operating
Crawler Belt 93
Crowd Chain 102
Drive Chain 93
Dipper Angle 101
Dipper Sheave Block Bushings 101
Dipper Latch Bar 102
Dipper Trip Clutch 103
Dipper Trip Cable 103
Drum Brakes 89
Engine Clutch 87
Friction Clutch 88
Pull Shovel 107
Saddle Block Gibs 101
Swing Brake 90
Swing & Traction Bevel Gear 91
Traction Brake 90
Vertical Traction Shaft 92
Assemblies 16 to 24
Before Starting Engine 56
Cable Handling 79
Cable Lengths 78
Changing Booms 97 to 100
Components 16 to 24
Engine Controls 41
Equipment Changes for Various Operations 95-96
General Descriptions 5 to 11
Hoisting & Lowering A Load 58
Levers Described:
Lever No. 1 44
Lever No. 2 45
Lever No. 3 46
Lever No. 4 47
Lever No. 5 48
Lever No. 6 49
Levers Nos. 7 & 8 50-51
Lever No. 9 105
Lever No. 10 52
Pedals B1-B2-B3 53
Lever Operating Procedure 54-55
Lifting Capacities 29
Lifting Crane Working Ranges, Determine 26
Lights, Location of 94
Load Diagram, Crane Clamshell, Dragline 28
Lubrication, Machine 65 to 77
Lubrication, Engine 67
Maintenance, Preventive 113 to 118
Mounting Pull Shovel Attachment 105-106
Operating Levers Named 42
Operation of Boom Hoist and Racklng-in Lever 105
Operating Various Combinations
Clamshell 58
Dragline 59
Shovel 60
Pull Shovel 61
Operating Under Abnormal Conditions 63-64
Power Flow 37 to 40
Plates, Name 12 to 14
Precautions 32
Preventive Maintenance 113 to 118
Radius Diagram 28
Receiving a New Machine 56
Removing Shovel Attachment 104
Reeving Cable
Boom Suspension Cable 80
Crane (one part line) 81
Crane (two part line) 81
Crane (three part line) 82
Dragline 82
Clamshell 83
Pile Driver 84
Shovel 85
Pull Shovel 86
Safety Precautions 56
Shipping by Flat Car 110
Shipping by Trailer 110
Shovel Operation Motions 27
Specifications, Lifting Crane 30
Specifications, Machine 25
Specification & Working Ranges Dragline 33
Shovel 35
Pull Shovel 36
Stock Pile Chart 31
Storage 110
Summary of Operating Levers 43
Unloading From Flat Car 108
Weight of Materials 32
INDEX MAINTENANCE SECTION
"A" Frame 167
Bands, Brake 130
Bands, Clutch 128
Bands, Re lining 130
Booms
Clamshell 172
Crane 172
Dragline 172
Pile Driver 172
Brake Bands 130
Bronze Bushings 160
Cab 165
Carbody Parts Named 127
Chains
Crowd 198
Power Transmission 197
Rack-in 198
Traction Drive 198
Clutch Bands 128
Crane Hook 169
Crawler Shoes 159
Dowel Instructions 163
Dragline Fair lead 175
Front Crawler Tumblers 157
Gear Case, Main 13
Grease Gun 206
Handling Heavy Parts 203
Lagging, Main Drum 141
Left Hand Traction
Brake Band 152
Lower Crawler Rollers 155
Main Gear Case 131
Pull Shovel Attachment
Dipper 190
Shovel Adaptor 196
Shovel Arm 190
Shovel Boom 193
Dig
Pull Shovel Attachment
Shovel Jib Frame 196
Rear Crawler Tumblers 158
Relining Bands 130
Right Hand Traction Brake Band 152
Shafts
Boom Hoist 135
Lower Traction 150
Lower Traction (Illustrated) 151
Main Drum (Illustrated) 138
Main Drum 139
Swing and Traction 132
Swing and Traction
Bevel Gear 142
Two Speed Gear 144
Vertical Swing 146,147
Vertical Traction 146,148
Shovel Attachment
Bumper Plate 186
Dipper 178
Dipper Adjusting Links 103
Dipper Back 183
Dipper Door 183
Dipper Front 178
Dipper Latch 178
Dipper Latch Mechanism 182
Dipper Sheave Block 183
Dipper Sticks 184
Dipper Teeth 178
Idler Sprockets 188
Point Sheaves 187
Saddle Blocks 186
Shipper Shaft 186
Shovel Boom 185
Stationary Idler Sprocket 188
Swing Pinion 145
Tagline 170
Tolerances, Bearing 120
Top Crawler Rollers 155
Traction Drive Chains 198
Turntable Parts Named, 124,125,126
Turntable Pilot Bushing 148
Turntable 148
INDEX PARTS SECTION
Accessories, Operating 276
"A" Frame 227
Assembly, Bulkhead 257
Assembly, Cab 257
Assembly, Lower Machinery 212
Assembly, Pull Shovel 306
Assembly, Upper Machinery 213
Axles, Crawler 214
Bevel Gear Housing 225
Block, Hook 268,269
Block, Padlock 292
Boom, Crane 264-267
Boom, Pull Shovel 302
Boom, Shove 1 290-293
Brakes :
Boom Hoist 249
Left Drum 246
Right Drum 247
Swing 250
Traction (Steering) 244, 245
Cab:
Assembly 257
Bulkhead 261
Left Side 259
Rear 260
Right Side 258
Cables &: Anchors:
Clamshell Crane 312
Dragline Crane 307
Hook Crane 282
Shovel 301
Carbody 217
Case, Chain 254
Chain:
Crawler Drive 214
Crowd 293
Rack-in 300
Clutches
Boom Hoist 238,239
Main Drum (Left) 234,235
Main Drum (Right) 236,237
Swing & Traction
(Left) 242,243
Swing & Traction
(Right) 240,241
Counterweights 284
Extinguisher, Fire 280,281
Fairlead 308,309
Frames, Crawler 214
Gear Cases:
Lower Traction 217
Lower Turntable 224
Main 226
Turntable 225
Grease Gun, Alemlte 278,279
Guards 254
Guards, Window 257
Guide, Chain 293
Hook, Crane 208,269
Hose, Grease Gun 277
Levers:
Boom Hoist Clutch 251
Boom Hoist Jaw Clutch 252
Boom Hoist Pawl 253
Crowd Clutch 251
Engine Clutch 250
Hoist Clutch 248
Racklng-in Clutch 251
Swing Brake 250
Swing & Traction Clutch 252
Swing & Traction Shift 250
Steering (Traction Brake) 248
Lights, Boom 271-275
Lights, Cab 270-273
Pan, Oil Drip 300
Piping, Grease 262,263
Plates, Name 283
Platform 256-257
Pull Shovel:
Boom 302
Dipper 303
Dipper Arm 303
Drum Shaft 304,305
Jib Frame 302
Rollers:
Lower Crawler 215
Turntable 224
Upper Crawler 215
Seat, Operator's 255
Shafts:
Boom Hoist 230,231
Drive Tumbler 216
Idler Tumbler 216
Lower Traction 218,219
Main Drum (Clamshell) 228,229
Shipper 288,289
Swing (Vertical) 222
Swing & Traction (Jack-shaft) 232,233
Swing & Traction (Vertical) 220
Traction (Vertical) 223
Two Speed 221
Shovel:
Boom 290-293
Dipper Door 285
Dipper Latch 285
Dipper Teeth 286
Dipper Sticks 287
Dipper Trip Clutch 295-297
Dipper Trip Operating
Mechanism 294
Drum Shaft 298,299
Padlock Block 292
Sidestand 226
Tarline 310,311
Tailswing 256
Tools 276
Turntable 224,225
BUDA MODEL K-428 GASOLINE POWER UNIT
INDEX Number
ACCESSORIES 107
List of Manufacturers 107-108
ACCESSORY DRIVE 139-140
Description. Para. 41 139
Disassembly, Para. 41 139
Inspection and Replacement of Parts, Para, 42 140
AIR CLEANER 234-235
Description. Para. 154 234
Servicing, Para. 154 234
Disassembly, Inspection of Porta and Reassembly. Para. 155 235
BATTERY 199-200
Testing, Para. 114 199
Cold Weather Care. Para. 115 200
BENDIX DRIVE 185
Inspection and Servicing, Para. 95-107 187-197
CABLES AND WIRES. Para. 147 231
CAMSHAFT 140-144
Description, Para. 43 140
Checking Bushings, Para. 44 142
Removing Bushings, Para. 45 143
Installing New Bushings, Para. 46 144
CARBURETOR 235
Description, Para. 156 235
Adjusting Idling System, Para. 157 236
Adjusting Main Jet, Para. 158 237
Overhauling, Para. 160 238
Repair Parts and Gasket Kits, Para. 162 238
Reassembly, Para. 182 247
Tools needed for Overhauling, Para. 159 237
Installing. Para. 49 327
CLUTCH 285-296
Description, Characteristics, Para. 186 285
Lubricating, Para. 187 285
Adjusting, Para. 188 286
Disassembly, Para. 189 288
Disassembly of Housing and Shaft Assemblies, Para. 190 289
Disassembly of Yoke and Sleeve Assembly. Para. 191 291
Disassembly of Hub and Backplate Assembly, Para. 192 291
Inspection of Clutch, Para. 193 292
Reassembly of Housing and Shaft, Para. 194 293
Reassembly of Clutch to Housing. Para. 195 295
CONNECTING ROD 132
Description 163
Removal of Rods and Caps, Para. 32 132
Inspection and Replacement. Para. 69 164
Checking Alignment. Para. 70 16
Installing Caps. Para. 18 312
CRANKCASE 145
Brushing out Oil Lines. Para. 47 145
Inserting Oil Plugs, Para. 1 297
Checking Cylinders for Out of Round and Taper, Para. 48 145
Replacing Valve Seats and Guides, Para. 50 146
Replacing Valve Inserts, Para. 51 146
CRANKSHAFT 149
Checking Wear, Para. 52 149
Checking Gear, Para. 58 154
Replacing Gear. Para. 60 155
CYLINDER HEAD 151
Checking for Cracks and Warping, Para. 54 151
Tightening Head Bolts, Para. 78 174
E
ENGINE 113
Disassembly, Para. 1 to 40 110-138
Reassembly, Para. 1 to 37 297-322
Tolerances (Fits and Clearances) 109-110
Tuneup 332
Reassembly Adjustments 328
F
FAN 117
Removal, Para. 10 117
Disassembly, Para. 86 180
Inspection and Replacement of Parts Para. 87 180
Reassembly, Para. 88 181
Adjusting Belt Tension, Para. 85 179
Installing Fan and Belt. Para. 40 325
FLYWHEEL 122
Removal. Para. 15 122
Inspection. Checking Bore and
Alignment. Para. 56 152
Removing and Installing Gear, Para. 57 153
Installing Flywheel, Para. 23 315
Checking Runout. Para. 24 315
FLYWHEEL HOUSING 127
Removal. Para. 22 127
Inspection, Para. 56 152
Installation, Para, 22 314
FUEL PUMP 117-254
Description 254
Removal. Para. 11 117
Trouble Shooting, Para. 165 255
Overhauling. Para. 166 257
Inspection of Parts, Para. 167 259
Reassembly, Para, 168 260
Installation. Para. 50 327
G
GEARS 131
Description 153
Checking Idler Gear End-Ploy, Para. 25 128
Checking for Gear Wear, Para. 58 154
Removal of Idler Gear. Para. 31 131
Replacing Crankshaft Grear, Para. 60 155
GENERATOR 200
Description and Characteristics, Para. 116 200
Servicing. Para. 117 201
128 Hour General Inspection, Para. 118 202
256 Hour Tune Up. Para. 119 203
512 Hour Overhaul, Para. 123 200
Bench Test, Para. 120 805
Disassembly, Para. 124 209
Inspection of Armature, Para, 125 209
Inspection of Field and Frame, Para. 126 211
GENERATOR — Cont'd
Inspection Commutator End Para. 127 212
Inspection Drive End Head., Para. 128 212
Reassembly, Para. 129 212
GOVERNOR 2S4
Adjusting Engine Surge, Para. 169 265
Adjusting Governor Link Ball Joints, Para. 170 265
Adjusting Governor Link Ball Rod, Para. 171 266
Adjusting Governor Speed, Para. 172 266
Disassembly, Para. 173 269
Inspection and Replacement of Parts, Para. 176 271
Reassembly, Para. 177 272
Installation on Engine, Para. 178 275
H
HINTS FOR THE MECHANIC 112
I
IMPULSE COUPUNG 228
Description, Para. 144 228
Reassembly, Para. 145 229
Installation, Para. 146 230
L
LUBRICATING SYSTEM 275
LUBRICATING CHART 284
M
MAGNETO 215
Description 215
Service Adjustments, Para. 135 217
Interrupter Adjustment, Para. 136 218
Timing, Para. 137 218
Disassembly, Para. 138 221
Inspection after Disassembly, Para 139 222
Reassembly, Para. 140 224
Remagnetixing, Para. 141 226
MAGNETIC SWITCH 199
Disassembly. Para. 199
Repairs and Replacements, Para. 112 199
MAIN BEARINGS 156
Inspection, Para. 62 158
Removal, Installation, Para. 61 157
Main Bearing Caps, Para. 64 159
O
OIL FILTER 282
Description 282
Servicing, Para. 184 283
Disassembly and Inspection, Para. 185 284
Installation, Para. 51 327
OIL FLOAT 281
Checking, Repairing and Replacing,Para. 183 282
OIL PRESSURE RELIEF VALVE 280
Description, Para. 182 280
Removal, Para. 39 137
Installation, Para. 27 316
OIL PUMP 276
Description 276
O - Cont'd
Disassembly, Inspection and Replacement of Parts, Para. 179 277
Assembly. Para. 279
Priming, Para. 181 278
P
PISTONS 160
Checking and Fitting, Para. 65 160
Checking the Pin Wear and Replacing Pin, Para. 66 161
Installing Piston Pin Snap Rings, Para. 67 162
Replacing Piston Rings, Para. 68 162
Installing Piston Rings. Para. 17 309
Installing Piston into Crankcase, Para. 17 310
R
RADIATOR 115
Removal. Para. 7 115
Description 182
Repairing. Para. 89 183
Servicing, Para. 90 183
Hose and Hose Connections,Para. 91 183
Adding Water. Para. 92 183
Installation. Para. 46 326
S
SERVICE DIAGNOSIS 334
SHEET METAL AND BASE, Para. 71 167
SPARK PLUGS, Para. 45 326
SPECIFICATIONS 104-106
STARTING MOTOR 185
Description 185
Tabulated Data. Para. 93 186
Checking after 128 Hours, Para. 94 186
Tuning up after 256 Hours
ALPHABETICAL INDEX
Accessory Drive 407
Air Cleaner 408
Battery 43
Bendix Drive 45
Camshaft 40
Carburetor 410-411
Clutch 412-411
Crankshaft and Main Bearings 409
Cylinder Block and Crankcase 414
Cylinder Head 415
Electrical Cables 4M
Fan, Pulley and Belt 411
Flywheel and Flywheel Housing 415
Front Support and Crank 414
Fuel Pump 417
Fuel Tank and Piping 437
Gauges and Instruments 420
Generator and Voltage Regulator 418-419
Governor 421
Idler Gear 422
Ignition Accessories 422
Impulse Coupling 423
Intake and Exhaust Manifold 426
Magneto 424-425
Miscellaneous Part 439 440
Numerical Parts List and Prices 441
Oil Filter and Breather 426
Oil Filter 427
Oil Pan and Screen 42
Oil Pump 429
Oil Relief Valve 429
Piston and Connecting Rod 430
Push Button Switch 420
Radiator 431
Remote Governor Control 438
Starting Motor 432-433
Timing Gear Housing and Cover 434
Valve and Bracket 435
Voltage Regulator 418-419
Water Circulating Pump 436
Water Distributor 436
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